Technical Resources
Technical Resources
Product Guide
Electromagnets, solenoids and solenoid valves play critical roles across a wide range of applications, from everyday household appliances and light- and heavy-duty industrial equipment to safety and security systems and emerging AI-driven automation technologies. Their diverse configurations and flexible designs allow product specifications to be precisely tailored to different application requirements, supporting high-precision and customized solutions.
Because these products serve such a broad range of applications, no single standard model can meet every application requirement. Selecting the most suitable product type and specifications from a wide range of options is essential to achieving the required performance, reliability, and application fit.
Solenoid Application & Selection Guide
01
Key Selection Factors for Solenoids
> Actuation Direction
> Stroke (Travel Distance of the Plunger)
> Pull-in Force (Magnetic Attraction)
Solenoid Dimensions
- Confirm the available installation space within the mechanism (length / width / height).
- Ensure sufficient clearance from surrounding components without interference for proper installation.
Solenoid Actuation Direction
- Select the actuation type—push, pull, or rotary—based on the application requirements.
- Confirm the plunger return mechanism when power is disconnected.(Integrated return spring / plunger self-weight / customer-side mechanical return mechanism)
Solenoid Stroke (Plunger Travel Distance)
- Evaluate the required travel distance of the mechanism first to ensure sufficient stroke.
Solenoid Pull-in Force (Magnetic Attraction)
- First, estimate the required stroke and the corresponding actuation force needed at that stroke within the application.
- Based on the application’s operating frequency and duty cycle, appropriate coil parameters and solenoid specifications can then be determined.
02
Electrical Conditions & Thermal Management
> Power Supply Conditions & Duty Cycle
> Temperature Rise & Operating Temperature Limits
Power Supply Conditions & Duty Cycle
- Confirm the power input type of the customer’s application (DC / AC / battery).
- Verify whether current-limiting measures are in place to prevent the current from exceeding the design range.
- Confirm the maximum energization time per cycle and operating frequency to prevent overheating or overloading.
Temperature Rise and Operating Temperature Limits
- Solenoids generate heat during operation. As the coil or ambient temperature increases, the available actuation force decreases impacted by temperature rising.
- The maximum operating temperature is determined by the insulation class of the materials chosen. Higher ambient temperatures reduce the allowable coil temperature rise. Selecting appropriate insulation materials can enable a higher insulation class and improve thermal performance.
- The actual ambient temperature during equipment operation should be defined in advance.
03
Environmental & Protection Design
> Protection Ratings & Cost Considerations
Humidity, Dust & Protection Requirements
- High-humidity environments require protection against moisture ingress and external corrosion.
- High-dust environments require protection against dust ingress to maintain stable operation and service life.
- Appropriate protection measures should be selected based on the specific environmental conditions.
Protection Rating and Cost Considerations
- If the product is intended for use in harsh operating environments, customized features such as moisture resistance, dust protection, or corrosion resistance can be incorporated to enhance product performance and reliability.
- It is recommended to define the environmental conditions and required protection rating in advance to optimize the design and control overall costs.
Technical Documents and Specifications
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