From Design to Mass Production
Building a Solid Foundation for High-Performance Solutions
Magtek has specialized in the design and manufacturing of electromagnets, solenoids, and solenoid valves for over two decades. Our products are widely used in medical equipment, industrial automation, automotive systems, transportation, and many other industries.
As a trusted OEM/ODM partner for leading brands across Europe and North America, we provide more than reliable mass production. We support our customers throughout the entire product development process—from concept and engineering design to process control, validation, and volume production.
From Design & Engineering and In-House Manufacturing to Systematic Quality Management, Magtek has established an integrated engineering and manufacturing workflow that helps customers shorten development cycles, improve product reliability, and enhance market competitiveness.
Professional Engineering & R&D Team
Turning Electromagnetic Actuation Technologies into Real-World Solutions. Behind every successful application is a team of engineers who understand not only electromagnetic technology, but also the industries they serve.
Magtek brings together a multidisciplinary engineering team with extensive expertise in electromagnets, solenoids, and solenoid valves. More than half of our R&D engineers have over 10 years of hands-on industry experience, while our core engineering team brings more than 20 years of expertise in product development and application engineering.
With in-depth knowledge of the requirements across medical devices, industrial automation, security systems, and other industries, our team is committed to advancing electromagnetic actuation technologies and delivering high-performance integrated solutions.
From the earliest stages of product development, our engineers employ a scientific and systematic design approach, conducting comprehensive analyses, multi-disciplinary validation, and risk assessments covering both mechanical structures and electrical performance. This enables us to improve design accuracy, shorten development cycles, and ensure every solution delivers outstanding performance and long-term reliability.
Systematic Development Process to Minimize Variability
Through a systematic development process, we minimize potential risks and variability throughout product development. From the earliest design stage, we integrate risk analysis, manufacturability assessment, and material optimization to improve product quality, ensure manufacturing consistency, and enhance market competitiveness.
- By applying DFMEA and PFMEA methodologies, we identify potential risks at the earliest stages of product design. This enables us to optimize manufacturing processes for specific applications, reducing production issues while improving product quality and manufacturing reliability.
- By combining material selection analysis with manufacturing process recommendations, we optimize production processes, enhance product quality and consistency, and improve cost competitiveness.
- By leveraging 2D/3D engineering simulation tools to analyze mechanical structures and electrical characteristics, we accelerate product development while validating manufacturability for mass production.
- Our R&D team leads every stage of product development, applying structured project management practices from design and prototyping through production validation. This integrated approach ensures the successful implementation of customized solutions, shortens development cycles, and accelerates customers’ time to market.
Highly Flexible & Precision Custom Design
Magtek offers comprehensive custom development capabilities, with more than 80% of our products engineered and manufactured to meet specific customer application requirements.
Whether open-frame, push-pull, holding, rotary, or other electromagnet configurations, each product can be precisely customized and optimized to match its intended application and operating conditions.
Customized Coil Design – Optimizing the Balance Between Efficiency and Reliability
- Custom coil designs can be engineered based on operating voltage, switching frequency, duty cycle, and other application-specific requirements.
- Protective components such as diodes, bridge rectifiers, thermal switches, and fuses can be integrated into the coil assembly to meet specific application and protection requirements.
- All insulation materials are selected in compliance with UL safety standards.
- We also offer advanced custom coil configurations, including double-layer and double winding designs, to optimize electromagnetic performance and enhance overall product reliability.
Modular Design for Rapid Integration and Maximum Flexibility
- All standard products can be customized to meet specific application requirements, including housing design, mounting configurations, plunger angles, mounting holes, and overall dimensions.
- A wide range of sensing and control options can be incorporated, including position sensors, microswitches, mounting brackets, and customized stroke limitation, to enhance system functionality and simplify system integration.
- We provide integrated custom development services, working closely with customers from the concept stage through design, validation, and production to accelerate product development and reduce time to market.
Enhanced Environmental Protection for Demanding Applications
- Our products can be customized with protective features tailored to specific operating environments, including water resistance, dust protection, corrosion resistance, and anti-rust treatments.
- Engineered with high-vibration-resistant structures and specialized surface coating technologies, our solutions deliver extended service life, improved durability, and reduced maintenance requirements.
- Designed to perform reliably in harsh operating environments—including high and low temperatures, humidity, dust, and exposure to oils and chemicals—our products are widely used in industrial automation, medical equipment, transportation, and other demanding applications.
Comprehensive Design Validation & Testing
From simulation and engineering analysis to prototype testing, our comprehensive validation process verifies design feasibility at every stage of development. By leveraging data-driven validation and continuous optimization, we ensure consistent product quality, reliable performance, and efficient readiness for mass production.
- Advanced simulation modeling and assembly tolerance analysis enable accurate validation of design feasibility.
- Our in-house testing equipment evaluates response time, service life, and environmental durability to ensure reliable product performance.
- Test results are directly correlated with design parameters, enabling rapid design optimization through continuous feedback.
- An integrated closed-loop development process continuously improves product stability, reliability, and production readiness.
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In-House Factory Manufacturing
At Magtek, we believe that consistent quality begins with complete control over every stage of the manufacturing process.
From incoming material inspection and precision component manufacturing to final testing and shipment, our vertically integrated production system combines critical manufacturing processes with advanced equipment under one roof. This enables us to deliver consistent quality, flexible lead times, and dependable production capacity while responding efficiently to evolving customer requirements.
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Highly Integrated In-House Manufacturing Capabilities
Magtek performs all critical manufacturing processes for electromagnets and solenoids in-house—from coil winding, plastic injection molding, and overmolding to assembly and final testing. Supported by automated equipment and digital manufacturing management, we ensure consistent quality and dimensional accuracy while maintaining the flexibility to support customized solutions, high-volume production, and dependable lead times.
- 30+ coil winding machines with 100% in-house coil manufacturing, supporting a monthly production capacity of over 500,000 units.
- Over 80% of plastic components are manufactured in-house, minimizing dimensional variation and ensuring consistent quality.
- Overmolding technology for IP-rated water- and dust-resistant applications.
- Temperature-controlled storage of BMC and epoxy materials to maintain material stability.
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Systematic Process Management & End-to-End Quality Control
Magtek digitally integrates material management, production scheduling, and manufacturing processes into a unified production management system. Through real-time data collection and analysis, we continuously optimize manufacturing quality and operational efficiency.
From material planning and production scheduling to a comprehensive inspection system (IQC, IPQC, PQC, and FQC), together with customized fixtures and in-house testing equipment, every manufacturing process is fully traceable and verifiable—ensuring consistent quality as a standard practice.
- Kanban-Based Production Scheduling for Flexible Lead Times
- Comprehensive Inspection System Covering IQC, IPQC, PQC, and FQC
- Customized Production and Testing Fixtures Supporting Comprehensive In-Process Inspection
- Real-Time Process Data Monitoring for Continuous Production Optimization
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Flexible Secondary Machining for Enhanced Precision and Value
Different applications require more than standard manufacturing processes.
At Magtek, we combine advanced secondary machining capabilities with material engineering expertise to optimize manufacturing strategies for specific application requirements. This enables us to enhance product precision, durability, and long-term operational reliability while maintaining cost efficiency.
- Integrated secondary machining services, including forming, cutting, crimping, and surface finishing.
- Selection of high-permeability magnetic materials to maximize actuator performance.
- Application-specific manufacturing strategies to improve structural integrity and long-term operational stability.
- Delivering greater product value through optimized manufacturing costs and consistent quality.
Quality Management
Systematic Quality Management
Quality has always been Magtek’s highest priority. From in-house process control and supplier quality management to comprehensive inspection, validation, and sustainable manufacturing practices, we implement a fully integrated quality management system that ensures every product consistently meets the highest standards of reliability, performance, and customer trust.
Environmental Sustainability Commitment
Since 2003, Magtek has implemented environmentally responsible manufacturing practices, promoting green management throughout the organization. We have established an IECQ HSPM (Hazardous Substance Process Management) system, ensuring compliance with global environmental regulations, including RoHS requirements, while continuously reducing the use of hazardous substances.
High-Standard Supplier Management & Rigorous Inspection Process
Quality is built into every stage of our manufacturing process—from supplier qualification and incoming material inspection to in-process quality control and final product inspection. Clearly defined quality standards, data-driven monitoring, and precision inspection equipment ensure complete product traceability and consistent manufacturing excellence.
Comprehensive Quality Management & International Certifications
Magtek has implemented a Total Quality Management (TQM) system and obtained internationally recognized certifications, including ISO 9001 and IECQ QC 080000. Our quality management framework is also designed with reference to the requirements of IATF 16949 and ISO 13485 (Medical Devices), enabling us to support the quality expectations of diverse industries.
Customer Feedback-Driven Continuous Improvement
Customer feedback is an essential driver of our continuous improvement process. Through our 8D problem-solving methodology, we systematically investigate root causes, implement corrective actions, and verify their effectiveness. Continuous quality improvement is embedded in our daily operations, enabling us to deliver increasingly reliable products and services.
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