From Design to Mass Production
Building a Solid Foundation for Every High-Standard Possibility
Magtek has deep roots in the field of electromagnets and solenoids, with products widely used across diverse industries including medical equipment, industrial automation, automotive components, and transportation systems. As a long-term OEM/ODM supplier to multiple top-tier brands in Europe and America, we do not just deliver stable mass production—we place heavy emphasis on upfront R&D, process control, and final validation.
From “Design & R&D” and “In-House Factory Manufacturing” to “Systematic Quality Management,” Magtek has established a highly efficient, integrated engineering workflow, helping global clients shorten development timelines, enhance reliability, and strengthen market competitiveness.
Professional Engineering & R&D Team
Behind the true real-world implementation of electromagnetic actuation technology is a group of practitioners who thoroughly understand both industry needs and engineering.
Magtek brings together a team of multidisciplinary engineering talents specializing in electromagnet and solenoid technologies. More than half of our R&D personnel possess over 10 to 20 years of hands-on experience, while core members carry a professional background of over 20 years deeply rooted in application development. Familiar with the diverse demands of industries such as medical care, industrial automation, and safety systems, the team has long been dedicated to innovative R&D in electromagnetic actuation to deliver high-performance system integration solutions.
At the initial phase of product development, our R&D team introduces a scientific and systematic analysis process, performing multi-dimensional validation and risk assessments from mechanical structures to electrical characteristics. This not only enhances design accuracy but also helps clients significantly shorten development timelines, ensuring that the product is implemented with robust performance and reliability.
Systematic Development Flow to Reduce Variables
Through a systematic development process, we effectively minimize potential variables during product development. Risk analysis, manufacturing feasibility assessments, and material optimization strategies are integrated from the initial design phase to enhance quality stability and market competitiveness.
- By utilizing DFMEA / PFMEA analysis methods, we identify and master potential risks during the early stages of design, effectively optimizing the manufacturing process for individual cases to mitigate production issues.
- Combining material suitability analysis with manufacturing process recommendations enables us to optimize production, stabilize and strengthen product quality, and enhance cost competitiveness.
- Utilizing 2D / 3D engineering simulation tools to analyze structural and electrical characteristics accelerates solution development while simultaneously validating mass production feasibility.
- Driven entirely by the R&D department, project management mechanisms are continuously implemented from design and prototyping through to mass production testing, ensuring the successful rollout of customized solutions and shortening product implementation timelines.
High Flexibility and Precise Custom Design
Magtek possesses comprehensive customized development capabilities, with over 80% of our products tailor-made to meet specific customer application requirements.
Whether it is rectangular, push-pull, holding, rotary, or other diverse electromagnet types, every model can be fine-tuned and optimized according to its operating scenario.
Coil Customization – The Ultimate Balance of Efficiency and Stability
Exclusive coil designs can be configured based on parameters such as operating voltage, duty cycle, and on/off frequency.
Protective components such as diodes, bridge rectifiers, thermal switches, and fuses can be installed inside the coil, flexibly adapting to customer product applications.
Material selection strictly complies with UL safety standards.
Customized coil designs, such as dual-layer or dual-winding coils, are available to elevate product performance.
Structural Modularization – Rapid Integration and Exceptional Design Flexibility
All standard products can undergo customized modifications for appearance and mounting structures, including plunger angles, mounting holes, and overall dimensions.
Supports the addition of various sensing or control components, such as stroke sensors, microswitches, brackets, and limit devices, to enhance system integration capabilities.
Provides composite project design services, engaging from the conceptual stage to help customers accelerate their product development timelines.
Special Application Enhancement – Upgraded Environmental Adaptability
Protective designs can be implemented based on the operating environment to ensure resistance against water, dust, rust, and corrosion.
Features highly vibration-resistant structures and specialized coating processes, effectively extending service life and reducing maintenance frequency.
Suitable for harsh conditions including high/low temperatures, humidity, dust, and oil/gas, making them widely applicable in industrial automation, medical equipment, and transportation.
Comprehensive Design Validation and Testing Mechanisms
From modeling analysis to physical prototype testing, Magtek has established a complete validation process that accurately predicts design feasibility and utilizes data feedback for continuous optimization, ensuring products are stable, reliable, and rapidly ready for mass production.
Modeling simulations and assembly tolerance analysis to accurately predict design feasibility.
In-house testing equipment providing comprehensive coverage for response speed, service life, and environmental endurance.
Test results directly mapped to design parameters, enabling rapid feedback for optimized design.
A closed-loop development process established to strengthen product stability and reliability.
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In-House Factory Manufacturing
At Magtek, we believe that stable quality stems from controlling every single step of the manufacturing process.
From raw material intake and component machining to finished product inspection and shipping, we utilize our in-house factory as the core to connect critical processes with equipment optimization. This not only ensures mass production stability and scheduling flexibility, but also guarantees that every production run aligns perfectly with customer needs and market tempos.
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Highly Integrated In-House Production Capabilities
Magtek fully internalizes the critical manufacturing processes for electromagnets and solenoids, completing everything from coiling, injection molding, and overmolding to assembly and testing within our own facilities.
Through automated equipment and digital management, we effectively control quality and dimensional stability while simultaneously balancing customization flexibility, mass production efficiency, and reliable lead times.
30+ winding machines and 100% in-house coil production, reaching a monthly capacity of 500K.
Over 80% of plastic components manufactured in-house, reducing the risk of dimensional variance.
Overmolding processes that support IP-rated waterproof and dustproof applications.
- Low-temperature warehouse management for BMC and Epoxy materials to ensure material stability.
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Systematic Process Management & Full-Process Quality Control
We integrate materials, scheduling, and manufacturing processes into a comprehensive digital management system, utilizing data analysis to continuously optimize production quality.
From order material preparation and production tracking to our thorough full-process inspection system (IQC, IPQC, PQC, FQC) paired with customized fixtures and testing equipment we ensure every step of the workflow can be tracked and validated, making stable quality our daily standard.
- Kanban Order Scheduling for Flexible Delivery Management
- Full-process inspection system covering IQC, IPQC, PQC, and FQC.
- Customized production and testing fixtures integrated into 100% in-process inspection.
- Real-time monitoring of process data to continuously optimize production efficiency.
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Flexible Secondary Machining to Enhance Product Precision and Value
When facing distinct industry standards and application conditions, standard manufacturing processes are often not enough.
Through versatile secondary machining capabilities and material engineering integration, Magtek adjusts processing strategies based on real-world needs, further enhancing product precision, durability, and overall operational stability without excessively driving up costs.
- Diverse process integration: forming, cutting, joining, and surface treatment all in one place.
- High-permeability material application to elevate the performance of critical components.
- Tailored processing strategies based on application needs to reinforce structural and operational stability.
- Optimized quality through cost control, enhancing overall product value.
Quality Management
Systematic Quality Management
Quality is the first principle that Magtek always adheres to. From internal process controls and external supply chain management to our inspection and verification systems and environmental sustainability practices, we implement a comprehensive, systematic quality strategy to fulfill every quality commitment and deliver products our customers can trust.
Environmentally-Oriented Sustainability Concept
Since 2003, Magtek has introduced green management policies, embedding environmental awareness across all personnel, implementing the HSF (Hazardous Substance Free) green product system, and eliminating banned substances to comply with global environmental regulations and customer requirements.
High-Standard Supply Chain and Rigorous Inspection Flow
From supplier evaluations and material inspections to in-process sampling and finished product testing, every stage is equipped with explicit quality standards and data monitoring mechanisms. We utilize a range of precision equipment to strengthen our quality traceability.
Total Quality Management System and International Certifications
We implement TQM (Total Quality Management) and hold international certifications like ISO 9001 and QC 080000. Additionally, our quality management system aligns with IATF 16949 (automotive) and ISO 13485 (medical) standards, creating a robust framework that meets diverse industry applications.
Customer-Feedback-Driven Continuous Improvement
We value all customer feedback. Through the 8D reporting workflow, we perform anomaly analysis and issue tracking while continuously monitoring the effectiveness of improvements, keeping “quality optimization” at the absolute core of our daily corporate management.
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